What is a Harness Device for Mass Production?

Electricity heavily relies on cables as a form of transport and conducting electricity from its generating point to its endpoint in the most cost-efficient, accurate way, and using the best materials is something that is still being researched, improved, and developed constantly. One of the essential parts of any electrical installation and project are wire harnesses, so here are some things to know about them.

What are Wire Harnesses?

According to, wire harnesses, which can also be called cable harnesses, and wire or cable assemblies are wire packs collected together in an organized bundle. They are bound in numbers using cable straps or ties, tapes of electrical conduit, or sleeves. The binding material enables the wires and cables to have a single transmitting signal focus.

The Benefits of Cable Harnesses

Aside from transmitting electricity effectively, these wire harnesses are necessary for securing wires from moisture and abrasion. Since they bind them with suitable material, they also offer service vibration protection which is expected to happen during the device’s operations. A mass of scattered wires is more likely to short-circuit and cable assembly offers protection from it. It can reduce the chance of sparks and resulting fires since they can be bound with a fire-resistant material.

What Are Wire Crimping Machines?

Also known as terminal crimping machines, they are utilized in wire processing. Crimping cables is an alternative to soldering and welding and is now a preferred way of creating a secure bond between conductors and contacts. They work by pressing the hardware head to a wire’s end and then conducting it. They also enable a convenient and stable wire connection and can produce more crimp connections in a given period as opposed to completely manual production.

Things to Know About Them

The machines offer several benefits to manufacturers. They are highly efficient, improve work safety, and can increase production capacity, making them extremely cost-effective. Here are some things to know if you are in the market for buying them.

Understand Current and Future Applications – Products and applications continue to evolve, and so do the customer’s wire harness requirements. It is important to think of how this will affect your production process in the future, so the machine’s flexibility should play an important part in your decision. Think about whether the crimping machine will meet your business needs in the future.

Understand the Volume of Production – The machine types range from semi-automatic to fully automatic and offer different features, so running a production analysis of all current jobs is something that should be done before purchase. Knowing the number of crimps required for each job is necessary for choosing the right type.

Choosing the Right Supplier – Technical service is critical in case a machine stops working since many manufacturers depend on one crimping machine for its entire production process. Customer and technical services should be available to buyers, and some suppliers train their technicians across all products, while others only for specific categories. This is why it is important to know the potential supplier’s service structure and each service technician’s credentials.


When it comes to mass production, these machines help manufacturers cut costs and improve the cost per lead. They are reliable, efficient, and are a long-term investment that offers great benefits.

Peter is a freelance writer with more than eight years of experience covering topics in politics. He was one of the guys that were here when the started.